Six Sigma Yellow Belt

Lean Six Sigma Yellow Belt Certification Course Overview

Program for Sigma Yellow Belt Training that teaches problem-solving techniques with professional mentoring. The training will include team exercises, studying case studies, class lectures, and a practical solution to the problem. After completing the course, you’ll benefit from higher output, better quality, improved peer communication, resource optimization, cost savings, and client satisfaction. After finishing the course, a Six Sigma exam is given.

Lean Six Sigma Yellow Belt Curriculum

Define Phase: The Basics of Six Sigma

  • Meanings of Six Sigma
  • General History of Six Sigma & Continuous Improvement
  • Deliverables of a Lean Six Sigma Project
  • The Problem Solving Strategy Y = f(x)
  • Voice of the Customer, Business and Employee
  • Six Sigma Roles & Responsibilities

Define Phase: The Fundamentals of Six Sigma

  • Defining a Process
  • Critical to Quality Characteristics (CTQ’s)
  • Cost of Poor Quality (COPQ)
  • Pareto Analysis (80:20 rule)
  • Basic Six Sigma Metrics: a. including DPU, DPMO, FTY, RTY Cycle Time, deriving these metrics and these metrics

Define Phase: Selecting Lean Six Sigma Projects

  • Building a Business Case & Project Charter
  • Developing Project Metrics
  • Financial Evaluation & Benefits Capture

Define Phase: The Lean Enterprise

  • Understanding Lean
  • The History of Lean
  • Lean & Six Sigma
  • The Seven Elements of Waste: a. Overproduction, Correction, Inventory, Motion, Over-processing, Conveyance, Waiting
  • 5S: Straighten, Shine, Standardize, Self-Discipline, Sort

Measure Phase: Process Definition

  • Cause & Effect / Fishbone Diagrams
  • Process Mapping, SIPOC, Value Stream Map
  • X-Y Diagram
  • Failure Modes & Effects Analysis (FMEA)

Measure Phase: Six Sigma Statistics

  • Basic Statistics
  • Descriptive Statistics
  • Normal Distributions & Normality
  • Graphical Analysis

Measure Phase: Measurement System Analysis

  • Precision & Accuracy
  • Bias, Linearity & Stability
  • Gage Repeatability & Reproducibility
  • Variable & Attribute MSA

Measure Phase: Process Capability

  • Capability Analysis
  • Concept of Stability
  • Attribute & Discrete Capability
  • Monitoring Techniques

Control Phase: Lean Controls

  • Control Methods for 5S
  • Kanban
  • Poka-Yoke (Mistake Proofing)
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